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Industrial Power Supplies
TSP Series, 90-600 Watt Innovative and Powerful Features! True industrial grade design Rugged metal case for
harsh industrial environments
compliant
RoHS
EMC LVD
Scheme IEC 60950-1
CB
UL 60950-1 UL 508 UL 60079-15
ATEX II3G IECEX
For worldwide use - Autoselect input
and international safety approvals
ATEX and IECEx certification (opt. EX) Model TSP 090-24N meets NEC class 2 Industrial operating temperature range:
-25 C to +70 C
Variable output voltage Indefinite short circuit, overvoltage
and overtemperature protection

Power OK signal Remote On/Off Shock and vibration proof Wall mounting (opt.) Redundancy module Buffer module for power backup Battery controller module 3-year product warranty
The TRACOPOWER TSP series is a new generation of high performance DIN-rail mount power supplies designed to work reliably even under difficult factory floor conditions. A high power reserve guarantees reliable start-up of loads with high inrush currents. Excellent electrical specifications and high immunity against electrical disturbances makes these compact modules the best choice to power sensitive loads in industrial process control systems, machine tools or other demanding industrial applications. Easy installation with detachable screw terminal block and snap-on mounting on DIN-rails. For system applications all models offer a DC-OK signal and external shut down function. Redundant operation with true power sharing is available as an option. With another option these power supplies can be extended to build a perfect DCUPS system with automatic battery management. The TSP series power supplies complies with the latest safety and EMC standards for industrial environments and are also available with ATEX certification for applications in hazardous locations (class I, division 2)
Models
*Order Code TSP 070-2 TSP 090-24 TSP 090-24N TSP 090-48 TSP 40-2 TSP 80-24 TSP 80-48 TSP 360-24 TSP 360-48 TSP 600-24 TSP 600-36 TSP 600-48 600 W Output Power (Pmax) 78 W 90 W 90 W 96 W 56 W 80 W 92 W 360 W **Output Voltage (Vnom) 2 VDC 24 VDC 24 VDC 48 VDC 2 VDC 24 VDC 48 VDC 24 VDC 48 VDC 24 VDC 36 VDC 48 VDC ***Output Current (Imax) 6.5 A 3.75 A 3.75 A 2.0 A 3.0 A 7.5 A 4.0 A 5.0 A 7.5 A 25.0 A 6.5 A 2.5 A
* For ATEX / IECEx compliant model add appendix -EX to order code (24 VDC models only) ** Output voltage adjustable 12-14 VDC, 24-28 VDC and 48-56VDC *** Max. current at nominal output voltage and operating temperature up to 40 C max. http://www.tracopower.com Page of 3
Industrial Power Supplies
TSP Series Product Features
90-600 Watt
The Ultimate DIN - Rail Power Supply !
Remote On/Off Control Output for true N+ Redundancy or Battery Operation Jumper for Parallel Operation or Battery Charge Mode selectable by Jumper Rugged, Ultracompact Metal Case, Shock and Vibration tested per IEC 60068-2 Standard Industrial Safety Approval Package to comply with: IEC/EN 60950- UL/cUL 60950- UL 508, CSA-C22.2 No.07 EN/UL 60079-5 ATEX 94/9/EC, IECEx (Opt. EX) ANSI/ISA 2.2.0 EMC Compliance to EN 6204-3 Standard for Industrial Power Supplies SEMI F47 Convection Cooling, no internal Fan, Thermal Overload Protection Self-locking DIN-rail fixing Latch or optional Wall Mounting Brackets
Detachable Screw Terminal Block for quick disconnect and easy Installation
Double Output Terminals for easy wiring of multiple loads
Dual Color Status Indicator LED Adjustable Output Voltage
Remote Diagnostic via floating Relay Contact or NPN Output
Autorange Input for worldwide Use
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Page 2 of 3
Industrial Power Supplies
TSP Series Input Specifications
Input voltage range 85-132/87-264 VAC autoselect - output current derating at operation below 100 VAC see graph B, page 5 47 - 63 Hz EN 61000-3-2, Class A (for limited output power) 20 ms min. (full load 115/230 VAC) - TSP 070/090 - TSP 140/180 - TSP 360 - TSP 600 Recommended circuit breaker, characteristic C or fuse, slow blow type Efficiency 115 VAC < 12 A < 13 A < 16 A < 25 A 230 VAC < 20 A < 25 A < 25 A < 30 A
90-600 Watt
Input voltage frequency Harmonic limits Holdup time Inrush current
- TSP 070/090 6.0 A - TSP 140/180 6.0 A - TSP 360 10.0 A - TSP 600 15.0 A 87% typ. - 12 VDC models: - 24 VDC models: - 36 VDC model: - 48 VDC models: 12 - 14 VDC 24 - 28 VDC 36 - 42 VDC 48 - 56 VDC At output voltage higher than nominal output voltage max. output current has to be reduced accordingly, in order not to exceed max. output power. 0.5 % max. 0.5 % max. 100 mV pk-pk typ. (200 mV pk-pk max. at Imax) current limitation at Imax. constant current, automatic recovery - 12 VDC models: - 24 VDC models: - 36 VDC model: - 48 VDC models: 20 V 35 V 43 V 60 V electronic overload protection switch off at overtemperature, automatic restart - 12 VDC models: - 24 VDC models: - 36 VDC model: - 48 VDC models: 16 V 35 V 48 V 63 V dual color LED (green: DC ok, red: DC off)
Output Specifications
Output voltage adj. range
Regulation
- Input variation - Load variation (10-100 %)
Ripple and Noise (20MHz Bandwidth) Electronic short circuit protection Output overvoltage protection
Overload protection Overtemperature protection Power back immunity
Status indicator Power OK signal - trigger threshold: - 12 - 24 - 36 - 48 - 12 VDC VDC VDC VDC VDC models: models: models: models: models:
- active output signal: (reference to -Vout)
- relay output
9-11 V 18-22 V 27-34 V 36-46 V 11.0 V 1.0 V (20 mA max. for TSP 070, 40 mA max. for TSP 140) - 24 VDC models: 22.0 V 2.0V / 20 mA max. (10 mA max. for TSP 090, 20mA max. for others) - 36 VDC model: 34.0 V 2.0V / 20 mA max. - 48 VDC models: 44.0 V 4.0V / 15mA max. DC OK = contact closed rated: 30 VDC/1.0 A for 12/24 VDC models rated: 30 VDC/2.0 A for 36 VDC model rated: 48 VDC/0.5 A for 48 VDC models Page 3 of 3
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Industrial Power Supplies
TSP Series General Specifications
Max. capacitive load Operating temperature range Cooling Storage temperature Humidity (non condensing) Pollution degree Temperature coefficient Reliability, calculated MTBF @ 25C acc. to IEC 61709 unlimited -25 C to +70 C max. (-13 F to +158F) (for derating see graph A on page 5) convection cooling, no internal fan -25 C to +85 C (- 13F to +185F) 95 % rel. H max. 2 0.02 %/K - TSP 070/090 >1.8 Mio h - TSP 140 >1.2 Mio h - TSP 180/360/600 >0.9 Mio h by ext. contact. DC on: -S contact open DC off: -S connectetd via 1Kohm to -Vout according to IEC/EN 60950-1, UL 60950-1, UL 508 - - - - - - - Information technology equipment Industrial control equipment Electrical equipment for machines Electronic equipment for power installation Safety transformers for SMPS Limited power source (model TSP 090-124N) Control equipment for hazardous location IEC/EN 60950-1, UL 60950-1, CSA-C22.2 No. 60950-1-03 UL 508, CSA-C22.2 No. 107 EN 60204 EN 50178 EN 61558-2-4 EN 60950 sect. 2.5 and NEC Class 2 UL 60079-15 (Class I, Division 2, Groups A,B,C,D AEx n C II C T4 U) IEC/EN 60079-15 (Class I, Zone 2, EEx nC II C T4 U), ( II3G EEX nAC IIC T4 (T5 with limited power) for IEC/EN 60950-1 www.tracopower.com/products/tsp-cb.pdf UL 60950-1 rec. File: E181381, UL 508C listed File: E210002 www.ul.com -> certifications (file no. 219759) for UL 60950-1, UL 508, UL 60079-15-02, ANSI/ISA 12.12.01, CSA-22.2 No. 60950-1-03, CSA C22.2 No. 107, CSA 60079-15-02 www.tracopower.com/products/tsp-csa.pdf certificate no. LCIE 07 ATEX 0004 U (option -EX only) www.tracopower.com/products/tsp-atex.pdf For IEC 60079-15 www.tracopower.com/products/tsp-iecex.pdf for EN 60950-1, EN 60204, EN 61558-2-4 www.tracopower.com/products/tsp-gs.pdf safety class I (IEC 536) IP 20 (IEC/EN 60529) EN 61000-6-3, EN 61204-3 EN 55011 class B, EN 55022 class B, EN 55011 class B, EN 55022 class B, EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV / 8 kV criteria B IEC / EN 61000-4-3 10 V / m criteria B IEC / EN 61000-4-4 2 kV criteria B IEC / EN 61000-4-5 1 kV / 2 kV criteria B IEC / EN 61000-4-6 10 V criteria B IEC / EN 61000-4-8 30 A / m criteria B IEC / EN 61000-4-11 criteria B/C SEMI F47 www.tracopower.com/products/TSP_SemiF47.pdf
90-600 Watt
Remote On/Off
Isolation Safety standards
Safety approvals and certifications
- CB report - UL approvals - CSA certification
-
II3G ATEX 94/9/EC
- IECEx scheme - GS certification Class of protection Degree of protection Electromagnetic compatibility (EMC), Emissions - Conducted RI suppression on input - Radiated RI suppression Electromagnetic compatibility (EMC), Immunity - Electrostatic discharge (ESD) - Radiated RF field immunity - Electrical fast transient / burst immunity - Surge immunity - Immunity to conducted RF disturbances - Power frequency field immunity - Mains voltage dips and interruptions - Voltage sag immunity
http://www.tracopower.com
Page 4 of 3
Industrial Power Supplies
TSP Series General Specifications
Environment Enclosure material Mounting - DIN-rail mounting - Wall mounting (option) Connection Installation instructions - Vibration acc. IEC 60068-2-6; - Shock acc. IEC 60068-2-27 3 axis, sine sweep, 10-55 Hz, 1 g, 1 oct/min 3 axis, 15 g half sine, 11 ms aluminium (chassis) / stainless steel (cover) for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) with wall mounting bracket - see page 12 detachable screw terminals (plugs included) 2 terminals per output www.tracopower.com/products/tsp_inst.pdf
90-600 Watt
Output Power Derating
A) Output Power Derating vs Ambient Temperature B) Output Power Derating vs Input Voltage
100 90
Output Power [% Pmax]
TSP 600
100 90
Output Power [% Pmax]
80 70 60 50 40 -25
TSP 090 TSP 180 TSP 360
80 70 60 50 40 85 90 100 110 115 132 187 Input Voltage [VAC] 230 264
TSP 070 TSP 140
40 50 Temperature [C]
60
70
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 3
Industrial Power Supplies
TSP Series TSP-REM360 Redundancy Module
With this module and two power supplies of the TSP series (of same type) a highly reliable, truly redundant power system can be configured without any additional components. This module enforces the equivalent sharing of the output current by each power supply. The system is fully redundant and provides output power even if one power supply has completely failed e.g. by short circuit on the output. In the event of either power supply failing or being disconnected, the second unit will automatically supply the full current to the load. The redundancy of the system is monitored and if lost, indicated by an alarm output. The inputs are hot swappable and can be loaded up to 15 A each.
90-600 Watt
Models Models Code Order
(includes terminal plugs) TSP-REM360 TSP-REM600
Input 2 x 24 VDC 2 x Control input
Max Power per Input 2 x 360 W 2 x 600 W
Output Voltage adjust. 24 VDC (24-27 VDC)
Output Power max. 360 W 600 W
Function Diagram
+ DC IN 1 _
J1.2 J2.3 J2.4 J2.1 J2.2
Connector Positions
Front view
Output Load
--++ Remote Link 2 Remote Link 1
+ _
Bottom view
Top view
J1.1
TSP
J3.1 J3.2
Remote Link 1 + DC IN 2 _
J1.4
Output
Volt adjust
J1.3
J4.1
TSP
Power Supplies
Remote Link 2
J4.2
REM Controller
DC IN 1 DC IN 2
J5.1 J5.2
Redundancy ok
Alarm Remote On/Off
J5.3
J5.4
Alarm
Remote On/Off
-+-+
Specifications
Operating temperature Electromagnetic compatibility Redundancy OK signal (Alarm) Dimensions Remote link cable (0.5m) Remote On/Off Installation instructions - 25 C to 70 C max. (-13 F...+158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) trigger threshold at 18...22VDC, contact open if both inputs failed see page 10 2 cables included with TSP-REM360 module by ext. contact: contact open = On, contact closed = Off www.tracopower.com/products/tsp-rem_inst.pdf
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Page 6 of 3
Industrial Power Supplies
TSP Series TSP-BFM24 Buffer Module
The TSP-BFM24 buffer module will hold the output voltage of a 24 VDC power supply after brown outs or voltage dips of up to ten full 50 Hz cycles. During this buffer period no deterioration of the 24 VDC output voltage will occur. For many applications this buffer module is an ideal and cost effective alternative to a battery based backup system. The buffer module consists of a large bank of capacitors. When the power supply is switched on, the buffer capacitors will be charged. This will take approximately 30 second and an opto-coupler signal indicates the "READY" condition. When a power fail occurs, the capacitor bank is discharged, maintaining the output of the buffer module at its nominal voltage. This condition is indicated by an "POWER FAIL" signal. The hold up time is typically 200 ms at 25 A and 4 seconds typically at 1,2 A. After 4 seconds the buffer device will switch off the output voltage. The operating modes of the module are also indicated by a LED on the front panel also. The major advantage of this buffer solution is, that it is fully maintenance free and its storage capability does not deteriorate over the live time of the product.
90-600 Watt
Models
Order code (includes terminal plugs) TSP-BFM24 Function Diagram
J2.2
Operating Voltage Range 24...28VDC
Buffer Time 200ms typ. @ 25A max. 4.0 s max. @.2A Connector Positions
Output Power max. 600 W
Inhibit
J2.1
Discharge
TSP
Charge
J1.1 J1.2
J1.3 J1.4
Volt adjust
Load
J2.4
Active
J2.3
Voltage Detection
Voltage Detection
J2.6 J2.5
Ready
Specifications
Operating temperature Electromagnetic compatibility Buffer voltage Charging Status signals Inhibit Dimensions Installation instructions http://www.tracopower.com - 25 C to 70C max. (-13F to 158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) adjustable, >1V below input voltage, min. 22VDC 0.6A max. / 30s max. Buffer Active , Buffer Ready (optocoupler output) and dual colour LED for status indication optocoupler input: 35V max. <5mA see page 10 www.tracopower.com/products/tsp-bfm_inst.pdf Page 7 of 3
Industrial Power Supplies
TSP Series TSP-BCM24 Battery Controller Module
This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series, a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In the event of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This can extend the battery life. The battery is protected against deep discharge. Mains power and battery status are monitored regularly and failures indicated by corresponding LED's and alarm outputs. The module also provides an external On/Off input to switch-off both, power supply and battery.
90-600 Watt
Models
Order code (includes terminal plugs) TSP-BCM24 TSP-BCM24H Function Diagram
+ DC IN_
J1.2 J2.3 J2.4 J2.1 J2.2
Inputs 24 VDC Power Supply and 24 VDC Battery
Input Power max 360 W 600 W
Output Voltage nom. 24 VDC
*Output Power max. 360 W
600 W *reduce max. output current by battery charging current Connector Positions
Front view Bottom view Top view
+ _ + _
J1.1
Output Load
--++
Power Supply
TSP
Remote Link
J3.1 J3.2
Volt adjust
Fuse
J1.4 J1.3
Output
24V Battery Battery Controller
AC OK Bat. OK DC OK Remote On/Off DC IN Battery Temp. Sensor (TS) -+-+
Remote Link
J5.1
J5.2 J5.3
J5.4 J5.5
J5.6
J5.7 J5.8
J5.9
T
J5.10
DC-OK BAT.-OK DC-OK input output
Remote On/Off
Temp. Sensor (TS)
Specifications
Operating temperature Electromagnetic compatibility Battery protection Status signals Rating per relay contact Dimensions Remote link cable (0.5 m) Remote On/Off Installation instructions http://www.tracopower.com - 25C to 70 C max. (-13 F to +158 F) derating above 40 C (104 F): 1.5 %/K in correspondence to connected units (no internal switching device) against over voltage, deep discharge, overcharge, short circuit and reverse connection (built-in fuse) DC OK input, DC OK output, BAT OK all relay contact closed at status OK 30 VDC/1.0 A max. see page 10 1 cable included with TSP-BCM24 module by ext. contact: contact open = On, contact closed = Off www.tracopower.com/products/tsp-bcm_inst.pdf Page 8 of 3
Industrial Power Supplies
TSP Series TSP-BAT Battery Pack
The TSP battery packs are designed to build, in connection with the TSP-BCM battery controller module, a complete DC-UPS system. The entire range utilizes 12 V maintenance free VRLA (valve regulated lead acid) batteries made by PANASONIC. These are not spillable lead gel type batteries. Two 12 V batteries are connected in series and assembled into a stainless steel enclosure, with integrated connector and connection cable.
90-600 Watt
Models
Order code (includes mating connectors) TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-20 24 VDC Nominal Voltage Charge current max. 0.80 A .75 A 3.00 A Nominal Capacity (at 25C, 77F) 3.4 Ah 7.2 Ah 2.0 Ah
TSP-BAT24-034
TSP-BAT24-072
TSP-BAT24-20
Detailed drawings in process Specifications
Temperature ranges (max) - during discharge - when charging / charged - storage -15 C to +50 C max. (5 F to +122 F) 0 C to +40 C max. (32 F to +104 F) -15 C to +40 C max. (5 F to +104 F) 3-5 years see general battery information for details: www.tracopower.com/products/tsp-panas_gen.pdf 1 cable (0.5m) included TSP-BAT24-034 3.2kg (7 .1lb) TSP-BAT24-072 5.8kg (12.9lb) TSP-BAT24-120 9.0kg (20.0lb) TSP-BAT24-034 www.tracopower.com/products/tsp-panas_034.pdf TSP-BAT24-072 www.tracopower.com/products/tsp-panas_072.pdf TSP-BAT24-120 www.tracopower.com/products/tsp-panas_120.pdf Page 9 of 3
Battery lifetime
Remote link cable Weight
Battery datasheets
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Industrial Power Supplies
TSP Series Outline Dimensions
Models: TSP 070/090 TSP-REM360 TSP-BCM24
110.0 (4.33) 35.0
(1.38)
90-600 Watt
110.0
(4.33)
DC OK DC ON O/P ADJ.
PE N
L
(0.20)
5.0
(0.98)
25.0
(0.20)
5.0
P/S PS
Remote
80.0
(3.15)
38.5 (1.52)
Weight: 0.5kg (1.0lb)
Models: TSP 40/80 TSP-REM600 TSP-BCM24H TSP-BFM24
110.0 (4.33)
54.0
(2.13)
110.0
(4.33)
DC ON O/P ADJ.
DC OK
PE N
L
(0.20)
5.0
(0.98)
25.0
14.5
(0.57)
Remote
P/S
SP
80.0
(3.15)
38.5 (1.52)
Weight: 0.7kg (1.4lb)
Dimensions in [mm], ( ) = inch Tolerances: 0.5 mm (0.02)
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Page 0 of 3
Industrial Power Supplies
TSP Series Outline Dimensions
TSP 360
80.0
(3.15)
90-600 Watt
125.0
(4.92)
DC OK DC ON O/P ADJ.
125.0 (4.92)
PE N
L
46.0
(1.81) (0.20)
(0.67)
17.0
5.0
(0.98)
25.0
25.0
(0.98)
Remote PS P/S
86.5
(3.41)
45.0
(1.77)
Weight: 1.1kg (2.4lb)
Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02)
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Page of 3
Industrial Power Supplies
TSP Series Outline Dimensions
TSP 600
P/S PS Remote
90-600 Watt
(0.98)
25.0 123.0
(4.84)
25.0
(0.98)
21.0
(0.83)
165.0
(6.50)
125.0
(4.92)
125.0 (4.92)
DC ON DC OK O/P ADJ.
PE
N
L
86.5
(3.41)
45.0
(1.77)
Weight: 2.8kg (6.0lb)
Dimensions in [mm], ( ) = Inch Tolerances: 0.5 mm (0.02)
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Page 2 of 3
Industrial Power Supplies
TSP Series TSP-WMK Wall Mounting Bracket
Ordercode of Kit TSP-WMK0 TSP-WMK02 For Models TSP 070, TSP 090, TSP 140, TSP 180 TSP 360, TSP 600 Content of Kit 1 bracket type A 2 brackets type B
90-600 Watt
Type A:
42.5 (1.67) 34.5 (1.36)
85.0 (3.35)
TSP 070 TSP 090
34.5 (1.36) 2.0 (0.08)
4 x positioning holes
31.0 (5.06)
TSP 140 TSP 180
15.0
(0.59)
7.0 (0.28)
15.0
(0.59)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Type B:
46.0 (1.81) 33.0 (1.30) 25 (0.98) 2.0 (0.08)
TSP 360
96.0 (3.78)
30.0 (1.18)
2x o4.3 (0.17)
2.0 (0.08)
50.0 (1.97)
o 4.3 (0.17)
4 x positioning holes
TSP 600
173.0 (6.81)
15.0
(0.59)
7.0 (0.28)
Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)
Dimensions: [mm] ( ) = Inch
Specifications can be changed any time without notice.
Rev. 01/08
Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43 311 45 11 * Fax +41 43 311 45 45 * info@traco.ch * www.tracopower.com
62.5 (2.46)
62.5 (2.46)
55.0 (2.16)
55.0 (2.16)
o 4.3 (0.17)
o 4.3 (0.17)
o 4.3 (0.17)
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